The jewelry manufacturing

The jewelry manufacturing

Unit 1 of the best designers in the design. You should be aware that all this is that the design team, which is where the idea originated in their design. The drawing for the use and / or the accuracy of the scenario that the sides will complete this task. You learn different ways of sketching. And make notes on the designer's instructions to them. To achieve the best results.Unit 2 It's a prototype model is a prototype of the model. It may be a metal or Wax is a medium for creating prototypes. Depending on the style or shape of a piece of jewelry. One way is to use a metal can be considered as a goldsmith. These models are composed of sheet metal and wire. The shapes up as a separate device to do so together.The alternative model is made of Wax, which is to provide to the Wax casting has many different techniques and different to do with Wax. This approach thus offers a wide range of possibilities in design. The opportunity to use the ideas and imagination. This method is commonly increased in the casting process for the manufacture of Jewelry Gallery in large quantities (Mass Production), which is the method of choice for many designers and other people to do the master of Wax for Create it. I made the template may be used for any one or combination of both methods are optional.Wax is a prototype made for its reproduction. After casting the metal. It will be cleaned and prepared for a tire mold. (If the original made in the form of metal. I do not need to. Prototype will be delivered directly to the molded rubber).When your design has been completed successfully. It will be sent to our production line. These things happen the way you created it seems to be beyond your control is your understanding of the manufacturing jewelry. Is inserted in your way on the design. So you can communicate better about what you want. In order to get the results you expect a good fit is more than a sketch. But as a blueprint for a piece of jewelry.In the beginning. Remember that the scenario of you. Especially if the show will be a matter of Perspective "Interpretation" The two people may determine the size and proportions are very different way. Considered in every step of the manufacturing process. Therefore, it is necessary to provide you with enough knowledge to sketch out a piece of work that apply to it.Do not work alone. To go out and hear it in the form (Model Maker) to exchange ideas and explore what you really need.I talk to the technician, mechanic, sheep, Wax and technicians assemble, and it's a polished diamond. To find the answer to what to do. Anything to do with the way you have already created. And for that to be the best for the production that will not cause any problems.In the way you will visit each of the production of jewelry. This can help you to expand the understanding of the production process even more.Unit 3 is made of rubber molds. Rubber mold is made around the master. To create the rubber molding. Prototype will be placed in the well with rubber bands and placed in a special compressed rubber molding (Vulcanizer), a machine that uses heat and pressure to compress the rubber to flow around and across allWhen the mold to cool down. I use a knife to cut open the mold. Dividing the experts must be separated by cutting at the same time it is prepared to "lock" with a built-in, which makes the two parts fit together. When the master is separated from one another. It turns out the inside. The mold will be ready for prototyping Wax has hundreds of models.Wax Injection Unit 4 The next step is to produce a master model or Wax Copy of the workpiece, which is a replica of a real prototype was heated Wax is injected into the tire mold. Flow through a narrow space to fill in the blanks. Wax model is less than a minute to cool down and ready to be removed from the mold.Each model will be examined carefully for defects of the model such as the air in the cavity, WAX, which may occur during the making of a vacuum. This will result in damage to the casting. Not complete any part of the malformation of the sample is to make it in metal. Therefore, it must be detected at this stage. The weaknesses are not any. Wax from the cavity, which is the path that has caused damage in the process of casting as well. So make sure such a cavity.Wax, ask a technician to do to get to the point where it is also a good possibility that Wax can flow or it can not fill Wax. Reject the task, and often cause them to find a way to learn what to do better and find out why.More than one model can be cast at once. Multiple models can be classified into groups and taken to the base of the candle, or a model which may be attached to the candle, which is like a tree. Depending on the casting equipment. The purpose and function remains the same, is devoted to the preparation of Wax for casting.Model will be attached to the cavity, which is the angle of the track down. This will create a pathway of Wax melt can flow out easily. And the heat can flow into the metal during casting. Each model will be used with caution. Spacing and must not interfere with each other to pieces during the casting.Unit 5 Etpon socket and the socket. Plaster cast, gold is a material that can withstand high heat. A plaster-like material which is mixed with water. A vacuum to make the bubbles disappear. Then poured onto a plaster cast for Wax and solid gold. It is formed into its final print for the foundry.Bao is a cylinder made of steel. Or perhaps a better material is stainless steel. It will be placed in any location, and extent to the base. This model was made for support by Wax.Etpon in discrete steps of this The concrete will be poured into a socket carefully and not to interfere with each socket that Etpon Wax models down the chimney will be placed under a vacuum in which the vacuum is released from the vacuum pump. At this stage, the movement of holes or air bubbles trapped in the socket again.If air bubbles can not be removed. These air bubbles. Can cause damage when casting. Because of the hot metal is added to the cavity / gap model. The excess air surrounding the sample is filled with metal as well. This can lead to unwanted metal embossed with the model for the cast.Unit 6, after the burning process of the vacuum. The socket cement it. Will be taken out and put the socket into the kiln for firing. This burning process. Wax model will eliminate the internal cement out of socket by providing heat to the socket. Channels that are attached to each model as a channel for the outflow of Wax is melted out. At the same time. Is the channel for the molten metal into the cavity of the mold in the casting process when Wax melting furnace, the heat will continue with the next socket. Until the proper temperature for casting.Unit 7 casting machines for casting jewelry has two types of casting machines and casting machines, vacuum centrifuge. The cast crank is rotated to move the force to push the molten metal into a mold. Vacuum and vacuum casting machine uses gravity to attract the metal into the mold cavity.Each unit includes a mold. This is a small container filled with molten metal then. And can withstand high heat. It has a hole at one end of the pellet, which was packed in a metal mold with a light spray will be dissolved before addition to the soluble metals may be another way. The graphite crucible which was heated by electricity. The instrument can be controlled by temperature or high temperature. For more complex castings that are to be used with induction melting furnace of the high-frequency alternating electrical current to cause melting rapidly.Casting for the cast. Bao will be removed from the kiln and placed in a horizontal direction within the unit. The crucible is placed in alignment with the socket. I cast the molten metal in the crucible. And watch until the metal is melted and then I cast the state as it began, leaving the socket was moved by centrifugal machines. Driving force due to the centrifugal force pushes the metal into the mold cavity.For the vacuum casting machine. Bao will be removed from the kiln and placed in a mold with openings at the top. Metal will be melted in a crucible and then flows into the mold to open. At the same time Vacuum system up and running. This will pump the air out of the mold and molten metal is then sucked back into the mold cavity.8 units operating behind a casting process. After the casting process has been completed. Bao will be moved to the next. Loose plaster cast will be led by the golden light and put it in a bucket of cold water. I cast a plaster cast, which also moved firmly into the casting together with water and stiff brush or water pressure to normal levels.Pieces of the cast will be cut by a cutting tool (Sprue Cutter) to separate parts of the tree or its base (Sprue Base) and then cleaned with acid to remove the oxide or any material that is coated with cement. cast away.Finally, work is being monitored carefully. To see how each piece is added to fill or not. (To see all the area of ​​the ring as well as the skin between the corner and that there is complete), ie the metal is hardened by small holes, which can result in damage to the surface (called a pore).When I asked a technician to the problem of the pore. This will affect the style of the piece. And how this problem can be reduced to the pore is indicative of the small holes at the surface of the metal. These are the signs that indicate the casting to be destroyed. Porous surface can be lost in some of the season against a small hole, however, often find that these pores. Appears around the metal.The pore is the result of many causes. Sometimes be found on the steps of the production process (air bubbles, cracks in the plaster cast of gold, the presence of contamination on the pellets, metal, or metal melt cools too slowly while casting) and other causes were. In the process of forming parts. (Hollow of the candle is not appropriate, the design is to candle the complex, which can not be used in practice in the manufacturing process, or design, which is part of the space width of the ring is in contact with an area of ​​narrow, which impede the flow of metal).Unit 9, the cleaning and assembly. In those parts of the assembly.But head to Polishing wheel brush. Casting is still a bit incomplete filings may be modified by editing and polishing paper.Before the ring. Components must be polished before. The area of ​​contact with other parts which are tough on your body after assembled.Horizontal tanks are not used in the polishing surface is not complete. The rotation of the drum parts are polished to a smooth surface and a sleek metallic system. This will help reduce the time to scrub down-tuned by hand.This piece of jewelry is ready to enter the assembly process. The technician will need to use abrasive wheels, stone grinding, welding equipment, and tools designed to produce different types of jewelry.